Decoseam™ 120 line

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Ultimate solution for high-speed, high-quality, 360° decorated laminate tube production

With rising demand for label-quality printed laminate tubes in the cosmetic market, Aisa’s Decoseam™ 120 line offers a high-performance solution for the production of 360°-decorated laminate tubes in round or oval formats, from Ø12.7 mm to Ø63.5 mm. Three types of laminate tubes can be produced: Decoseam™ or overlap in Ø19 mm to Ø63.5 and Decoseam™ nano in Ø12.7 mm to Ø25mm.

Thanks to Decoseam™ technology, tube producers can now deliver laminate tubes with the same seamless look as extruded tubes, while standing out visually, even in high-volume bottle markets.

Capable of handling asymmetric laminates and paper, across a broad range of laminate thicknesses, this line enables the production of complex, functional tube formats that meet the growing demand for light weight and sustainable packaging.
At the heart of the system, Aisa’s Saesa® technology sets standards in tube manufacturing by seamlessly assembling sleeves with pre-moulded shoulders and caps. This advanced process eliminates cooling related speed reductions, ensuring precise, efficient, and consistently high-performance production throughout the entire tube diameter range.

Key benefits

Productivity & Efficiency

  • High-speed line capable of handling large diameters up to 120 tubes per minute, for reduced operational costs on large volume tube orders
  • Saesa® component assembly technology, which eliminates mould cooling speed impact from tube making, improves performance
  • Fast tooling changeovers for reduced downtime
  • Compact design with reduced floorspace requirements
  • Single mandrel for heading and capping, no separate capping machine required
  • Improved maintenance accessibility

Decoration Capabilities

  • Decoseam™ 360° decoration for superior side seam performance and outstanding appearance
  • Ideal for large cosmetic tubes of highest quality, an alternative to bottles

Sustainability & Materials

  • Compatible with a wide range of laminates, including metallised PE, paperboard and asymmetric laminate structures
  • Ideal for brands aiming to meet environmental impact reduction goals as it supports recyclable PE and PP, paper, and PCR-based laminates
  • Best solution for producing cosmetic tubes with functional heads, such as shoulder-less or one-piece pumps, which are challenging to produce with compression moulding

Quality & Integration

  • Advanced and user-friendly AI-driven quality control systems
  • Orientation systems for sleeve, shoulder and cap alignment
  • End-to-end Aisa-made solution

Technologies

COMPONENT ASSEMBLY
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EDGE WELDING
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Machine specifications

Machine capabilities

Up to 120 tubes/min.
Ø12.7 to 63.5 mm
ABL & PBL & Paper
Sleeve length 50 to 235 mm
Side seam up to 24 m/min.

Welding technologies

DIBS – Double Induction Belt Sealing for both aluminium and plastic barrier laminate (ABL and PBL)
NANO – Extrusion Welding for mini-tubes (ABL and PBL)

Value-adding options

Decoseam™ edge-welding
Safety seal applicator
Snap-on and screw-on cap alignment to artwork
Printed sleeve orientation
Oval tube production capability
Direct transfer system without accumulators
Downstream vacuum positive transfer to packing machine
Production Data Interface to MES

BM Quality Control Systems

iQ-Seam Compression

KSM Quality Control Systems

Smart Shoulder Orientation control
Q-Seam shoulder
Smart Cap Orientation control
Vision control system for shoulder and/or cap placement and sleeve alignment